Has your food delivery order ever given you a spillage issue?

Majority of the times it happens due to loose packaging or weak plastic containers that are not being produced in the right manner in the injection mould process.

Now you want to ask what injection moulding?

Injection molding is a manufacturing process that involves injecting molten plastic material into a mold cavity, where it cools and solidifies to create plastic parts and products. It is a highly efficient method used for mass-producing precise and complex plastic components.

The need of good injection moulding manufacturer is skyrocketing due to the constant increase in the demand of following industries:

• Consumer Convenience: Thin-wall containers offer convenience to consumers. They are lightweight, easy to transport, and often come with resealable features, making them popular for on-the-go consumption. As lifestyles become busier, the demand for such convenience products has grown.
• Sustainable Packaging: Increasing environmental awareness has driven the demand for sustainable packaging solutions. Many manufacturers are focusing on using recyclable materials and reducing the overall environmental footprint of thin-wall containers. This shift towards eco-friendly options has contributed to industry growth.
• Food and Beverage Industry: Thin-wall containers are widely used in the food and beverage industry for packaging items like yogurt, sauces, soups, and ready-to-eat meals. As consumer preferences for packaged and convenience foods continue to rise, so does the demand for thin-wall containers.
• E-commerce and Delivery Services: The growth of e-commerce and food delivery services has led to increased demand for packaging solutions that are durable, lightweight, and capable of protecting products during transportation. Thin-wall containers have found applications in these industries.
• Technological Advancements: Advances in injection molding technology and machinery have improved production efficiency, allowing for faster and more cost-effective manufacturing of thin-wall containers. This has made them more competitive in the market.
• Customization: Manufacturers have been offering customization options for thin-wall containers to cater to the branding and marketing needs of various industries. This flexibility has attracted businesses looking to create unique packaging for their products.
• Health and Safety Concerns: The COVID-19 pandemic heightened concerns about food safety and hygiene. Thin-wall containers with tamper-evident features and secure seals became more important, further driving demand.
• Emerging Markets: Growing economies and expanding middle-class populations in emerging markets have increased consumption of packaged goods, boosting the demand for thin-wall containers.
• Regulatory Changes: Government regulations related to food safety and packaging materials have influenced the choice of materials used in thin-wall containers. Compliance with these regulations has driven innovation and growth.
• Sustainability Initiatives: Many brands and retailers have committed to reducing single-use plastics and promoting sustainable packaging solutions. This has led to the exploration of alternative materials and designs for thin-wall containers.

It is said that All the above industries are recorded to rise up to 83% by the end of 2030.

As a product manufacturer in India, It’s your right time to enter into the market with a disruptive product idea and deliver results to your customers that leave them with WOW feedback. We all are aware of the fact that major brands like APPLE are focussing on manufacturing their products in INDIA.

As you got all the information regarding the injection moulding industry you might be stuck with the question as to HOW TO FIND A TRUSTED INJECTION MOULDING PARTNER WHO IS GOING TO GIVE ME A FAIR PRODUCT ?

Many manufacturers have this question in their minds and the answer to the question is from the “production to excellence” process is initiated in the Injection moulding business.

So, for your better understanding here is an example of our disruptive approach to the injection moulding process:

Objective:
Design and manufacture an injection mould for oil caps with 48 cavities and Mastip hot runner system. The mould should have a cycle time of 8 seconds and be made of S136 tool steel and P20 mould housing steel. The tooling lead time should be 60 days to T-1. The customer is in the packaging business and supplies oil caps to an oil manufacturing client.

Design and Manufacturing:
The mould design was based on the customer’s existing oil cap sample. The 48-cavity mould was designed with a Mastip hot runner system for consistent and precise flow of molten plastic. The tooling was made of S136 tool steel and P20 mould housing steel. The tooling lead time was 60 days to T-1.

Solution Provided:
Our team conducted a DFM study and Moldflow analysis to optimize manufacturing efficiency and ensure compatibility with materials and hot runner system. We used S136 tool steel for the core and cavity and P-20 for the mold housing, along with a Yudo hot runner system for faster and precise filling. The outcome was an 18% reduction in container weight with maintained strength and durability. The cycle time of 8 seconds was achieved, reducing the production time and costs for the client.

Conclusion:
Through a thorough analysis of the container design and material properties, coupled with advanced simulation and tooling techniques, we were able to successfully reduce the weight of the container and improve the cycle time of the mold, making our client more cost-competitive in the market. Our expertise in DFM, Moldflow analysis, and tool design helped us achieve this goal, ultimately resulting in a satisfied client and a successful project.

The above example showcases how we at HONGYI JIG RAPID TECHNOLOGIES handle your product ideas with care and precision. We believe in the “ART TO PART” framework of injection moulding and the same framework has helped us working with many big brands in INDIA, Generating wow results for their customer and strengthening the brand reputation.